Carbon Free Hose Manufacturer
Carbon Free Hose
This furnace coolant hose is specially developed for use in electrical and steel industries, where non-conductive performance and high thermal resistance are critical. Designed for furnace coolant applications, it is ideal for operations requiring insulation from electric currents while also managing elevated fluid temperatures. The hose features a white synthetic rubber lining that provides excellent resistance to heat and chemical degradation, ensuring reliable operation and extended service life. For structural strength and flexibility, the hose is reinforced with single or double braids of high-tenacity synthetic textile yarn. This reinforcement ensures the hose can withstand internal pressure and mechanical stress during industrial operations.
| NOMINAL BORE | MEAN O.D. (MM) |
MAX. WORKING PRESSURE | MIN. BURST PRESSURE | |||
|---|---|---|---|---|---|---|
| INCH | MM | PSI | BAR | PSI | BAR | |
| 3/8" | 10.00 | 19.00 | 250 | 17.20 | 1000 | 69 |
| 1/2" | 12.50 | 21.50 | 250 | 17.20 | 1000 | 69 |
| 5/8" | 15.00 | 26.00 | 250 | 17.20 | 1000 | 69 |
| 3/4" | 20.00 | 31.00 | 250 | 17.20 | 1000 | 69 |
| 1" | 25.00 | 37.00 | 250 | 17.20 | 1000 | 69 |
| 1-1/4" | 30.00 | 44.00 | 250 | 17.20 | 1000 | 69 |
| 1-1/2" | 38.00 | 53.00 | 250 | 17.20 | 1000 | 69 |
| 2" | 50.00 | 67.00 | 200 | 14 | 800 | 56 |
Technical Specifications
- Tube: Special rubber compound with excellent electrical non-conductivity
- Reinforcement: High-strength synthetic plies
- Cover: Green smooth finish or cloth-marked rubber, heat and abrasion resistant
- Working Pressure: Up to 7 kg/cm²
- Temperature Range: Up to 100°C
- Branding: FLEXI Hose CARBON FREE HOSE (or as required)
Why Choose FlexiHose India
- Made in India quality assurance-Manufactured under strict quality control with in-house testing facilities.
- Custom sizes available-Hose dimensions, length, and construction can be customized to suit specific application needs.
- ISO-certified manufacturing & quality testing-Produced by an ISO 9001:2015 certified company, with extensive laboratory testing for performance and durability
Applications Of Carbon Free Hose
- Electric arc furnaces for cooling circuits
Steel mills and foundries
Electrical panel equipment and switchgear connections
Industries requiring zero carbon contamination
- Induction furnace coolant hose
- Non-conductive medium transfer
- Steel / glass works
Product Details
A carbon-free hose, sometimes referred to as a non-conductive hose, is specifically made for uses where safety and electrical insulation are crucial. Carbon-free hoses, in contrast to traditional rubber hoses, are made with non-conductive rubber compounds that stop electrical current flow, lowering the possibility of shock, short circuits, and equipment damage.
Our carbon-free hoses at FLEXIHOSE India are designed for use in induction furnaces, electrical furnace cooling, and other non-conductive fluid transfer systems, guaranteeing dependable and safe operation in harsh industrial settings.
Construction Details
- Tube Material-Crafted from a white synthetic rubber compound, this hose is designed for non-conductive coolant and fluid transfer.
- Reinforcement-The hose features single or double high-tenacity synthetic textile yarn braids. This construction provides the necessary strength, pressure resistance, and flexibility.
- Outer Cover- A green rubber compound forms the outer cover, engineered to withstand abrasion, ageing, ozone, and weather. An asbestos cover is available, depending on the specific application.
- Temperature Range-This hose operates effectively within a temperature range of -40°C to +100°C, making it suitable for high-temperature furnace and industrial cooling applications.
- Pressure Rating-The working pressure can reach up to 250 PSI (17.20 bar), depending on the hose size, guaranteeing safe and reliable performance under operational loads.
Benifits Of Carbon Free Hose
- Non-conductive rubber compound –This material is engineered to prevent electrical conductivity, thereby safeguarding both the operator and the equipment.
- Low leakage current design-It’s perfect for situations where electrical insulation is critical, and where minimal current transfer is a must.
- Heat, abrasion, and weather resistant-It can handle demanding operating conditions, including extended exposure to heat and outdoor environments.
- Excellent flexibility and toughness-Installation is straightforward, and the product offers a long service life, even in applications involving tight bends and continuous use
FAQs
Why should I choose a carbon free hose instead of a regular hose?
Ans- Carbon free hoses are used where purity and cleanliness are critical. Unlike regular hoses, they do not contaminate the media, protect equipment, and help meet industry safety and quality standards.
Where are carbon free hoses commonly used?
Ans- Carbon free hoses are widely used in:
Pharmaceutical industries
Chemical processing plants
Food & beverage units
Paint and coating industries
Clean air and gas transfer applications
Is a safe for chemical transfer?
Yes, carbon free hoses are chemically resistant and ideal for transferring chemicals, solvents, air, and gases without contamination or reaction.
Are carbon free hoses suitable for high-pressure applications?
Ans- Yes, most carbon free hoses are designed to handle high working pressure, but pressure ratings depend on the hose size, construction, and application. Always check the technical specifications before buying.
It can be used for food-grade applications?
Ans- Some carbon free hoses are food-grade approved, but not all. If food safety is required, always confirm FDA or food-grade compliance with the supplier.
What sizes are available ?
Ans- Carbon free hoses are available in multiple diameters and lengths, depending on industrial needs. Custom sizes can also be manufactured on request.
How long does a carbon free hose last?
Ans- With proper usage and maintenance, a carbon free hose offers long service life, high durability, and excellent resistance to wear, chemicals, and environmental conditions.
Is a carbon free hose flexible?
Ans- Yes, carbon free hoses are designed to be highly flexible, making them easy to install and handle even in tight industrial spaces.
How do I choose the right carbon free hose for my application?
Ans- To select the right hose, consider:
Type of media being transferred
Working pressure & temperature
Hose size and length
Industry standards and compliance
Consulting a supplier helps ensure the best-fit solution.