Flexihose India plant manufacturing hydraulic hose for supply to the UAE
SAE & EN 856 Grades

Hydraulic Hose Supplier in UAE — SAE 100 R1, R2, R3, R6 and EN 856 4SP/4SH

FLEXI HOSE® hydraulic hose is wire-reinforced rubber hose for petroleum and water-based hydraulic fluid, supplied in five grades from 1/4 inch to 2 inch bore at working pressures from 190 PSI / 13 BAR to 6090 PSI / 420 BAR. Manufactured by Vardhman Hydraulic Hoses Pvt. Ltd. and shipped factory-direct to Dubai, Abu Dhabi, Sharjah, Ras Al Khaimah and Fujairah.

Rated to 6090 PSI / 420 BAR
NABL-Calibrated Test Equipment
FLEXI HOSE SAE 100 R2 AT hydraulic hose supplied to the UAE by a factory-direct hydraulic hose supplier

What Is a Hydraulic Hose?

A hydraulic hose is a wire-reinforced rubber hose that carries pressurised fluid between a pump, a valve and an actuator. Every grade is defined by its reinforcement — textile braid, one or two wire braids, or four spiral wire layers — and by a published working and burst pressure at each bore. Fitting a grade below the circuit pressure is the most common cause of failure in service.

Flexihose India manufactures five hydraulic hose grades for the UAE market: SAE 100 R1 AT, SAE 100 R2 AT, SAE 100 R3, SAE 100 R6 and EN 856 4SP/4SH. Service temperature is −40 °C to +100 °C on the four SAE grades and −40 °C to +120 °C on the four-spiral grade. Full bore and pressure tables for every grade are set out below.

The UAE is served through five entry points with materially different transit windows — Fujairah at 3–5 days is the fastest sea route we operate to any export market, while Jebel Ali, Khalifa Port and Port Khalid run 4–6 days. That spread matters when a hydraulic hose order is a breakdown replacement rather than scheduled stock. Free-zone consignees re-exporting into the wider Gulf should say so at enquiry stage so documentation is issued correctly.

Hydraulic Hose Supplier in UAE — Complete Grade Range

Five hydraulic hose grades covering low pressure return lines through to four-spiral high pressure service.

FLEXI HOSE SAE 100 R1 AT hydraulic hose, single wire braid, rated 3265 PSI at 1/4 inch bore
SAE 100 R1 AT
Single braid high tensile brass coated steel wire
1/4 inch to 2 inch3265 PSI / 225 BAR max−40 to +100 °C

Single wire braid hydraulic hose for petroleum and water-based fluid, fuel and lubricating oils. The general-purpose grade for medium pressure circuits on mobile plant and fixed power packs.

SAE 100 R1 specifications →
FLEXI HOSE SAE 100 R2 AT hydraulic hose, two wire braid, rated 5800 PSI at 1/4 inch bore
SAE 100 R2 AT
Two braids high tensile brass coated steel wire
1/4 inch to 2 inch5800 PSI / 400 BAR max−40 to +100 °C

Two wire braid hydraulic hose for higher pressure duty. The most specified grade on excavators, mobile cranes and port container handling equipment across the Emirates.

SAE 100 R2 specifications →
FLEXI HOSE SAE 100 R3 hydraulic hose, double textile braid, rated 1000 PSI at 1/2 inch bore
SAE 100 R3
Double textile braid reinforcement
1/2 inch to 1 inch1000 PSI / 69 BAR max−40 to +100 °C

Textile braid hydraulic hose for low pressure lines, return circuits and anti-static service where flexibility matters more than pressure rating.

SAE 100 R3 specifications →
FLEXI HOSE SAE 100 R6 hydraulic hose, single textile braid, rated 400 PSI at 1/2 inch bore
SAE 100 R6
Single textile braid reinforcement
1/2 inch to 1 inch400 PSI / 28 BAR max−40 to +100 °C

The lowest pressure grade in the range, for return lines, case drains, lubrication and low pressure transfer where a wire braid would be unnecessary.

SAE 100 R6 specifications →
FLEXI HOSE EN 856 4SP 4SH four spiral hydraulic hose rated 6090 PSI at 3/4 inch bore
EN 856 4SP / 4SH
Four spiral layers of high tensile steel wire
1/2 inch to 2 inch6090 PSI / 420 BAR max−40 to +120 °C

Four spiral hydraulic hose for the highest pressure and heavy impulse duty — hydraulic breakers, presses and heavy earthmoving. The only grade in the range rated to +120 °C.

EN 856 4SP/4SH specifications →

Hydraulic Hose Specifications — Bore, O.D. and Pressure

Every figure below is the catalogued value for FLEXI HOSE® hydraulic hose. PSI and BAR are published as printed and are not recalculated from one another.

FLEXI HOSE® SAE 100 R1 AT hydraulic hose — single wire braid, service temperature −40 °C to +100 °C
Nominal BoreBore (mm)Mean O.D. (mm)Working PressureBurst Pressure
1/4 inch06.0014.003265 PSI / 225 BAR13060 PSI / 900 BAR
5/16 inch08.0015.003120 PSI / 215 BAR12480 PSI / 860 BAR
3/8 inch10.0017.002610 PSI / 180 BAR10440 PSI / 720 BAR
1/2 inch12.5020.002320 PSI / 160 BAR9280 PSI / 640 BAR
3/4 inch20.0027.501525 PSI / 105 BAR6100 PSI / 420 BAR
1 inch25.0035.001275 PSI / 88 BAR5100 PSI / 352 BAR
1.1/4 inch31.5044.00900 PSI / 62 BAR3600 PSI / 248 BAR
1.1/2 inch38.0050.00730 PSI / 50 BAR2920 PSI / 200 BAR
2 inch50.0063.50580 PSI / 40 BAR2040 PSI / 140 BAR

Note on the 2 inch row: the catalogued burst pressure of 2040 PSI / 140 BAR is published here exactly as printed. Every other bore in this grade sits at four times working pressure, which at 2 inch would give 2320 PSI / 160 BAR. Confirm the figure on the quotation before designing to it.

FLEXI HOSE® SAE 100 R2 AT hydraulic hose — two wire braid, service temperature −40 °C to +100 °C
Nominal BoreBore (mm)Mean O.D. (mm)Working PressureBurst Pressure
1/4 inch06.0014.705800 PSI / 400 BAR23200 PSI / 1600 BAR
5/16 inch08.0016.505100 PSI / 350 BAR20400 PSI / 1400 BAR
3/8 inch10.0019.004800 PSI / 330 BAR19200 PSI / 1320 BAR
1/2 inch12.5022.004000 PSI / 276 BAR16000 PSI / 1103 BAR
3/4 inch20.0029.003100 PSI / 215 BAR12400 PSI / 860 BAR
1 inch25.0037.502400 PSI / 165 BAR9600 PSI / 660 BAR
1.1/4 inch31.5045.001810 PSI / 125 BAR7240 PSI / 500 BAR
1.1/2 inch38.0052.001310 PSI / 90 BAR5240 PSI / 360 BAR
2 inch50.0066.001160 PSI / 80 BAR4040 PSI / 240 BAR

The 1/2 inch pairing of 4000 PSI / 276 BAR is printed exactly as catalogued. Paired PSI and BAR values are never converted or rounded on this page.

FLEXI HOSE® SAE 100 R3 and SAE 100 R6 textile braid hydraulic hose — service temperature −40 °C to +100 °C
Nominal BoreR3 Mean O.D.R3 WorkingR3 BurstR6 Mean O.D.R6 WorkingR6 Burst
1/2 inch23.00 mm1000 PSI / 69 BAR4000 PSI / 276 BAR21.00 mm400 PSI / 28 BAR1600 PSI / 110 BAR
5/8 inch27.00 mm875 PSI / 60 BAR3500 PSI / 241 BAR24.00 mm350 PSI / 24 BAR1400 PSI / 97 BAR
3/4 inch32.00 mm750 PSI / 52 BAR3000 PSI / 207 BAR27.00 mm300 PSI / 21 BAR1200 PSI / 83 BAR
1 inch38.00 mm565 PSI / 39 BAR2250 PSI / 155 BAR33.50 mm190 PSI / 13 BAR760 PSI / 52 BAR

R3 uses two braids of high tenacity textile yarn; R6 uses one. Both are catalogued from 1/2 inch to 1 inch only.

FLEXI HOSE® EN 856 4SP/4SH four spiral hydraulic hose — service temperature −40 °C to +120 °C
Nominal BoreBore (mm)Mean O.D. (mm)Working PressureBurst Pressure
1/2 inch12.5024.006020 PSI / 415 BAR24080 PSI / 1660 BAR
5/8 inch16.5028.25080 PSI / 350 BAR20320 PSI / 1400 BAR
3/4 inch19.0032.006090 PSI / 420 BAR24360 PSI / 1680 BAR
1 inch25.0038.005510 PSI / 380 BAR22040 PSI / 1520 BAR
1.1/4 inch31.5045.004710 PSI / 325 BAR18840 PSI / 1300 BAR
1.1/2 inch38.0051.004210 PSI / 290 BAR16840 PSI / 1160 BAR
2 inch50.0068.003630 PSI / 250 BAR14520 PSI / 1000 BAR

The four spiral pressure curve is not monotonic as bore increases: 3/4 inch is catalogued at 6090 PSI / 420 BAR, above both 1/2 inch at 6020 PSI / 415 BAR and 5/8 inch at 5080 PSI / 350 BAR. These are published exactly as catalogued rather than smoothed. Specify by the figure for the bore you need, not by the trend.

How to Select a Hydraulic Hose Grade

Four questions, in order. Answer them and the grade is decided before anyone opens a price list.

1. What is the circuit pressure?

Take the maximum working pressure of the circuit, not the average. Match it to the catalogued working pressure at the bore you need. Below 400 PSI / 28 BAR at 1/2 inch, SAE 100 R6 is sufficient. Up to 1000 PSI / 69 BAR, use R3. Above that, move to a wire braid grade — R1 to 2320 PSI / 160 BAR at 1/2 inch, R2 to 4000 PSI / 276 BAR, and EN 856 4SP/4SH to 6020 PSI / 415 BAR.

2. Is the duty impulse or steady?

Steady pressure and impulse pressure are different problems. Hydraulic breakers, presses and heavy earthmoving cycle the hose thousands of times a shift. That is four spiral territory. A steady-pressure power pack at the same nominal pressure can often run a two wire braid grade instead.

3. What is the fluid and the temperature?

All five grades take petroleum and water-based hydraulic fluid, fuel and lubricating oils. Four of the five are rated −40 °C to +100 °C. Only EN 856 4SP/4SH is catalogued to +120 °C, so sustained high oil temperature points to the four spiral grade regardless of pressure.

4. What bore and what O.D. clearance?

Bore sets flow; outside diameter sets whether the assembly fits the routing. The two figures move independently between grades — at 1 inch bore the mean O.D. is 35.00 mm on R1, 37.50 mm on R2 and 38.00 mm on the four spiral grade. On a congested machine that 3 mm decides the job.

Where Hydraulic Hose Is Used Across the UAE

The duties that actually drive hydraulic hose replacement in the Emirates.

Container terminal handling

Jebel Ali and Khalifa Port run reach stackers, straddle carriers and quay cranes continuously. Boom, spreader and steering circuits sit in the SAE 100 R2 AT band, and terminal maintenance teams typically hold R2 in 1/2 inch, 3/4 inch and 1 inch as standing stock.

Ship repair and drydock

Dubai Drydocks and the Sharjah and Ajman yards run hydraulic power packs, deck machinery and mooring winches. Duty is steady rather than impulse, so R1 and R2 cover most of it, with four spiral grade reserved for hydraulic bolt tensioning and press work.

Construction and tower crane plant

Dubai and Abu Dhabi construction fleets are the largest single consumer of hydraulic hose in the country. Excavator boom and bucket circuits, concrete pumps and piling rigs are R2 and four spiral duty, and hose life is shortened by ambient heat as much as by pressure.

Ruwais downstream and process plant

Refinery and petrochemical maintenance uses hydraulic hose for torque tools, tensioners and valve actuation during turnaround. Short lengths, high pressure, and a hard requirement for test certificates with every batch — which ship with every consignment as standard.

Quarrying and aggregate, Ras Al Khaimah

The northern Emirates aggregate industry runs crushers, screens and heavy haul trucks. Four spiral hydraulic hose handles the impulse duty on crusher adjustment and tipping circuits, and abrasion resistance of the cover matters as much as the pressure rating.

Free-zone distribution and re-export

A significant share of hydraulic hose landing in the UAE is re-exported into the wider Gulf and East Africa. Distributors buy across the full bore range in coil quantities. Tell us at enquiry stage if the consignment is for re-export so the certificate of origin and invoice are issued to suit.

Why Buy Hydraulic Hose Direct From the Manufacturer

Six reasons UAE buyers import from Bhiwadi rather than through a regional stockist.

02

Factory-direct, not through a trading layer

Vardhman Hydraulic Hoses Pvt. Ltd. has manufactured under the FLEXI HOSE® brand since 1980. You deal with the factory that makes the hose, so specification questions are answered by the people who set the compound and the reinforcement.

04

Five UAE entry points, three to six days

Fujairah at 3–5 days is the fastest route we operate anywhere. Jebel Ali, Khalifa Port and Port Khalid run 4–6 days and Ras Al Khaimah 5–7. Choosing the port against the urgency of the order is a real lever in this market.

05

Built for re-export, not just import

Free-zone consignees moving stock onward into the Gulf and East Africa need documentation that survives a second leg. Certificate of origin, invoice and packing list are issued with the re-export in mind when you tell us that is the intent.

06

Complete export document set

Every shipment carries a commercial invoice, packing list, certificate of origin, bill of lading and test certificates. Supplied on FOB, CIF or CFR terms ex Nhava Sheva (JNPT) or Mundra Port.

The Complete FLEXI HOSE® Range

Twenty-six catalogued products across four families, all manufactured at Bhiwadi.

Family 01 - High Pressure
Hydraulic Hoses
FLEXI HOSE hydraulic hose family covering SAE 100 R1, R2, R3, R6 and EN 856 four spiral grades

Five wire and textile reinforced grades from 190 PSI / 13 BAR to 6090 PSI / 420 BAR.

  • SAE 100 R1 AT
  • SAE 100 R2 AT
  • SAE 100 R3
  • SAE 100 R6
  • EN 856 4SP/4SH
You are here →
Family 02 - Industrial
Industrial Rubber Hoses
FLEXI HOSE industrial rubber hose family covering air, steam, water and sand blast hose

Air, steam, water, sand blast and non-conductive cable coolant hose to 35 BAR.

  • Air hose Type 1, Type 2 and 20 Bar
  • Steam hose, 1 and 2 wire braid
  • Water hose to IS 444 Type 2
  • Sand blast hose
Industrial hoses in the UAE →
Family 03 - Large Bore
Suction & Discharge Hoses
FLEXI HOSE water suction and discharge hose family in bores to 203 mm

Helix reinforced transfer hose to 203 mm bore, 10 bar working and 0.9 bar vacuum.

  • Water suction & discharge
  • Oil suction & discharge
  • Bulk material and fly ash hose
  • Lay flat water discharge
Suction hose in the UAE →
Family 04 - Specialist
Metallic, PTFE & Safety
FLEXI HOSE stainless steel flexible hose to EN ISO 10380 alongside PTFE hose and insulating mat

Stainless steel corrugated hose, PTFE lined hose to 250 BAR and ISI marked insulating mats.

  • SS flexible hose, EN ISO 10380
  • SS braided PTFE hose
  • UHMWPE chemical and food grade
  • Electrical insulating mat
Full hose products range →

Ready to Import Hydraulic Hose to the UAE?

Send your grade, nominal bore, quantity and destination port. Our export team replies within 24 hours with FOB or CIF pricing, lead time and test certificates.

People Also Ask

The questions UAE buyers ask most often before placing a hydraulic hose order.

Which hydraulic hose grade suits a reach stacker at Jebel Ali?

Boom, spreader and steering circuits on container handling plant normally sit in the SAE 100 R2 AT band. At 1 inch bore that grade is catalogued at 2400 PSI / 165 BAR working and 9600 PSI / 660 BAR burst, with a mean outside diameter of 37.50 mm and a service temperature of −40 °C to +100 °C.

What is the difference between SAE 100 R1 and SAE 100 R2?

R1 has a single braid of high tensile brass coated steel wire; R2 has two. At 1/2 inch bore R1 is catalogued at 2320 PSI / 160 BAR and R2 at 4000 PSI / 276 BAR, so the second braid roughly doubles the pressure rating for a 2 mm increase in mean outside diameter.

When should a four spiral hose be used instead of two wire braid?

When the duty is impulse rather than steady, or when oil temperature runs high. EN 856 4SP/4SH is the only FLEXI HOSE® hydraulic grade catalogued to +120 °C, and it reaches 6090 PSI / 420 BAR at 3/4 inch bore against 3100 PSI / 215 BAR for R2 at the same size.

Which UAE port gives the fastest delivery?

Fujairah, at an indicative 3–5 days sea transit from Nhava Sheva or Mundra. Jebel Ali, Khalifa Port and Port Khalid run 4–6 days and Saqr Port at Ras Al Khaimah 5–7 days. Times exclude customs clearance at destination.

Do you supply hydraulic hose in coil lengths for distributors?

Yes. Distributors across Dubai, Sharjah and the northern Emirates buy across the full bore range in coil quantities. Tell the export team the grades, bores and quantities and whether the consignment is for onward re-export, so documentation is issued correctly.

Are test certificates issued with each hydraulic hose consignment?

Yes. Test certificates ship with every consignment alongside the commercial invoice, packing list, certificate of origin and bill of lading. All test equipment used is calibrated by NABL-accredited bodies and there is an in-house R&D laboratory at the Bhiwadi plant.

Hydraulic Hose in the UAE — Frequently Asked Questions

Flexihose India, the FLEXI HOSE® brand of Vardhman Hydraulic Hoses Pvt. Ltd., supplies hydraulic hose to the UAE direct from its plant at Bhiwadi, Rajasthan. Five grades are catalogued, from SAE 100 R6 at 190 PSI / 13 BAR to EN 856 4SP/4SH at 6090 PSI / 420 BAR. Contact the export team on +91 9251554066 or mktg@flexihoseindia.com.

SAE 100 R1 AT and SAE 100 R2 AT are catalogued in nine bores from 1/4 inch to 2 inch. EN 856 4SP/4SH covers seven bores from 1/2 inch to 2 inch. SAE 100 R3 and SAE 100 R6 are catalogued in four bores each, from 1/2 inch to 1 inch. Full tables appear above.

EN 856 4SP/4SH four spiral hose, catalogued at 6090 PSI / 420 BAR working pressure at 3/4 inch bore with a burst pressure of 24360 PSI / 1680 BAR. Note the pressure curve is not monotonic across bores — the 3/4 inch figure is higher than both 1/2 inch and 5/8 inch, and every value is published exactly as catalogued.

Four grades follow the SAE 100 series published by SAE International — R1 AT, R2 AT, R3 and R6. The four spiral grade follows EN 856 4SP/4SH.

SAE 100 R1 AT, R2 AT, R3 and R6 are all catalogued at −40 °C to +100 °C. EN 856 4SP/4SH is catalogued at −40 °C to +120 °C and is the only grade in the range rated above 100 °C. Sustained high oil temperature is a reason to move to the four spiral grade even where pressure alone would not require it.

Assembly requirements should be raised with the export team at enquiry stage, together with the grade, bore, quantity and destination port. Confirm the end connection specification in writing on the quotation before production, since it is not part of the standard catalogued product description.

Hydraulic hose is supplied on FOB, CIF or CFR terms ex Nhava Sheva (JNPT) or Mundra Port. Every shipment carries a commercial invoice, packing list, certificate of origin, bill of lading and test certificates.

Yes. A significant share of hydraulic hose landing in the UAE moves onward into the wider Gulf and East Africa. Confirm the re-export intent at enquiry stage so that the certificate of origin, commercial invoice and packing list are prepared to suit the second leg rather than only the import.

Price on request. Cost depends on grade, bore, quantity, Incoterm and destination port, so a figure is only meaningful against a specific enquiry. Send the grade, bore, quantity in metres and the port to mktg@flexihoseindia.com or on WhatsApp at +91 9251554066 for a quotation within 24 hours.